DrillXR — VR Safety Training
VR Safety Training

VR safety training that proves competence, not attendance.

DrillXR puts your operators inside true-to-life hazard scenarios, scores every action, and turns each session into audit-ready evidence — across every site you run.

Assessable simulations

Operators rehearse the real procedure with physics-driven hazards; every action is scored and timed.

Multiplayer team drills

Crews run coordinated emergency response together, with role assignment and coordination scoring.

One compliance dashboard

Scores, pass rates and certificates roll up into audit-ready evidence across every site.

The module library

Each module is a fully assessable scenario, configurable to your equipment and site.

Fire & Evacuation

Practise extinguisher selection, fire-spread behaviour and coordinated evacuation in a true-to-life plant fire, without lighting one.

Forklift Operation

Train operators on pre-use checks, load handling and pedestrian-hazard awareness in a virtual warehouse before they touch a real truck.

Work at Height

Rehearse harness use, anchor selection and fall-arrest procedure on virtual scaffolds and structures with real consequences, none of the risk.

Lockout / Tagout (LOTO)

Drill the full energy-isolation sequence, verification and authorised restart on virtual machinery and switchgear.

Confined Space Entry

Practise atmospheric testing, permit-to-work and rescue/standby roles for tanks, vessels and pits, the scenarios you can't safely stage.

Machine Safety

Train on guarding, interlocks, safe-stop and lock-and-verify before access on virtual production equipment.

Emergency Mock Drill

Run multi-trainee, role-based emergency response under timed pressure, coordination scored, not just individual steps.

Chemical & Spill Response

Practise PPE selection, containment, decontamination and reporting for hazardous-material releases.

Electrical Safety & Arc Flash

Rehearse safe isolation, arc-flash boundaries and arc-rated PPE selection on virtual switchgear before anyone works on energised equipment.

Crane & Lifting Operations

Train slinging, signalling and load-path discipline for crane and rigging operations in a virtual yard, before a real load is ever in the air.

Scaffolding Safety

Drill scaffold inspection, safe access and the inspect-tag-or-quarantine decision on virtual structures before any crew climbs.

Hot Work & Welding Permit

Rehearse gas testing, fire-watch and the hot-work permit before any welding, cutting or grinding begins in a hazardous area.

Defensive Driving & Road Safety

Train hazard perception, journey management and reversing discipline for plant vehicles and fleet drivers in a virtual cab.

H2S & Gas Detection

Practise gas-monitor use, escape and rescue for hydrogen-sulphide and toxic-gas atmospheres you can never stage for real.

Excavation & Trenching

Drill shoring, edge protection and underground-services checks on a virtual site before anyone enters a trench.

First Aid & Emergency Response

Rehearse scene assessment, CPR and casualty handling under pressure so responders act decisively instead of freezing.

Ladder Safety

Train workers to select, set up and climb portable ladders correctly in a virtual workplace, before a poor angle or an unfooted stile puts someone on the floor.

MEWP & Aerial Work Platforms

Rehearse pre-use checks, safe positioning and platform operation of scissor lifts and boom MEWPs in a virtual site, where a tip-over or an overhead strike only costs a score.

Rope Access

Drill twin-rope rigging, controlled descent and the discipline of a backup device on virtual structures, where a mis-rigged rope teaches a lesson instead of dropping a technician.

Fragile Roof & Roof Work

Train workers to recognise fragile roofing, plan safe access and stay on rated walkways and fall protection, before a step onto a skylight becomes a fall through the roof.

Work-at-Height Rescue

Rehearse the recovery of a fallen, suspended worker against the clock, so a rescue team can act on a plan rather than improvise while suspension trauma sets in.

Fall Protection Equipment Inspection

Train workers to inspect harnesses, lanyards and connectors and condemn defective gear, so a worn stitch or a deformed hook is caught on the ground, not under load.

Manual Handling & Ergonomics

Train safe lifting technique, load assessment and team-handling discipline in a virtual workplace before a bad lift becomes a back injury.

Slinging & Rigging

Rehearse sling selection, load-weight estimation and rigging technique in a virtual yard so a load is secured correctly before it ever leaves the ground.

Overhead / EOT Crane Operation

Train EOT crane operators on pre-use checks, load control and safe travel in a virtual bay before they ever take the pendant on a live crane.

Racking, Stacking & Storage

Drill safe stacking, load-limit discipline and rack-damage inspection in a virtual warehouse before an overloaded beam brings a bay down.

Conveyor Safety

Train guarding awareness, pull-cord use and lock-and-verify-before-access on virtual conveyors before anyone reaches near a moving belt.

Loading Dock & Bay Safety

Rehearse vehicle restraint, dock-edge discipline and pedestrian separation in a virtual loading bay before a trailer creep or a fall off the edge causes harm.

High-Voltage Switching

Rehearse the switching schedule, permit handover and prove-dead discipline on virtual HV switchgear before an operator ever racks a real breaker.

Earthing & Bonding

Train workers to apply, verify and remove circuit-main earths and equipotential bonding correctly so an isolated circuit stays safe to touch.

Solar PV & Rooftop Electrical Safety

Rehearse rooftop PV isolation, DC arc and fall-protection discipline on a virtual array where a string stays live in daylight and the consequence is scored, not real.

Switchyard & Substation Safety

Train safe access, work-permit discipline and clearance distances inside a virtual switchyard where live and isolated bays sit side by side.

Cable Jointing & Underground Cables

Rehearse cable identification, spiking and prove-dead discipline before cutting an underground cable, in a simulation where a wrong cut teaches instead of kills.

Battery & Energy Storage Safety

Train safe handling, isolation and thermal-runaway response around lithium battery packs and energy-storage systems where stored energy never fully switches off.

Hazardous Materials Handling

Train safe receipt, storage, transfer and segregation of hazardous materials in a virtual store before anyone moves a real drum.

GHS Labelling & Safety Data Sheets

Drill GHS pictogram recognition, label checks and the read-the-SDS-first habit on virtual containers so workers act on the hazard, not a guess.

Compressed Gas Cylinders

Practise cylinder inspection, secure handling, storage segregation and safe connection on virtual cylinders before a worker touches a live one.

Combustible Dust & Explosion

Rehearse housekeeping, ignition-source control and dust-accumulation recognition in a virtual plant so workers break the explosion pentagon before it forms.

Process Safety Management

Drill the operating-discipline core of PSM — safe operating limits, management of change, permits and abnormal-condition response — in a virtual process unit.

Ammonia Refrigeration Safety

Train detection, isolation, PPE and emergency response for an ammonia refrigeration release in a virtual plant room you can never safely stage for real.

Boiler & Steam Safety

Rehearse safe firing, blow-down and steam-system isolation on a virtual boiler so operators build the discipline that prevents a low-water or overpressure failure.

Pressure Systems & Vessels

Train safe operation, draining and depressurisation of pressure vessels and systems on a virtual rig before anyone breaks containment on a live one.

Pipeline Safety

Drill isolation, line-clearing and integrity response on a virtual pipeline so crews handle a leak or breakdown maintenance without releasing product.

Fire Warden & Marshal

Rehearse the fire warden's sweep, headcount and assembly-point control as a coordinated team so a plant evacuation is led, not just sounded.

Fire Watch (Hot-Work Standby)

Train the dedicated fire-watch role for hot work, watching for ignition, holding the post and acting on the first sign of fire on a virtual job.

Environmental & Oil Spill Response

Drill coordinated containment, recovery and reporting of an oil or chemical release to land or water as a team, before a real spill reaches a drain or shoreline.

PPE Selection & Use

Practise matching the right personal protective equipment to the real hazard, fitting it correctly and checking it, before a wrong choice becomes an injury.

Respiratory Protection & SCBA

Rehearse respirator selection, fit-checking and self-contained breathing apparatus use for atmospheres you cannot safely expose a trainee to.

Noise & Hearing Conservation

Train workers to recognise noise hazards, select and fit hearing protection correctly and understand why noise-induced hearing loss is permanent.

Silica & Respirable Dust

Drill dust-control measures, respirator use and the discipline that keeps respirable crystalline silica out of workers' lungs on dusty sites.

Heat Stress Management

Rehearse recognising heat-illness warning signs, hydration and work-rest discipline, and the response that stops heat exhaustion becoming heat stroke.

Hand & Finger Injury Prevention

Train the line-of-fire awareness, pinch-point recognition and glove discipline that prevent the most common and most preventable industrial injuries.

Hand & Power Tool Safety

Train safe selection, inspection and handling of hand and portable power tools in a virtual workshop before a worker ever picks up a live tool.

Abrasive Wheels & Grinding

Drill wheel selection, mounting, guarding and safe grinding technique on virtual bench and angle grinders, where a burst wheel teaches a lesson instead of injuring someone.

Industrial Robot & Cobot Safety

Rehearse safe interaction with industrial robots and collaborative robots, from guarded cells to shared workspaces, on virtual cells before anyone enters a live envelope.

Power Press Safety

Train guarding, feeding and the hands-out-of-the-die discipline on virtual power presses, the equipment behind so many factory amputations.

Hazard Identification & Risk Assessment (HIRA)

Practise spotting hazards, assessing risk and selecting controls on a walk-through of a virtual plant, building the eye for hazards a checklist alone cannot teach.

Permit-to-Work System

Drill the permit-to-work lifecycle, raise, authorise, control, hand back and close, across roles on a virtual site so the paper discipline holds under real pressure.

Slips, Trips & Falls

Train housekeeping discipline, spill response and hazard spotting on the same-level falls that cause the most everyday injuries.

Lone Working

Rehearse check-in discipline, risk assessment and self-rescue for tasks performed alone or out of sight of others.

Banksman & Traffic Management

Train banksman signalling, vehicle-pedestrian segregation and reversing control as a coordinated team in a virtual yard.

Incident Investigation & Root Cause

Walk a multi-role team through scene preservation, evidence gathering and root-cause analysis of a simulated incident.

Molten Metal & Furnace Safety

Practise moisture control, tapping discipline and PPE for handling molten metal around furnaces, ladles and casting lines.

Blasting & Explosives Handling

Drill charge handling, exclusion-zone control and misfire procedure for drill-and-blast operations on a virtual bench.

Asbestos Awareness

Train workers to recognise likely asbestos-containing materials, stop work and follow the right controls before they disturb a hidden fibre source.

Industrial Radiography & Radiation Safety

Drill source handling, cordon control and emergency response for gamma and X-ray radiography so exposure discipline is built before anyone enters a hot bay.

Demolition Safety

Rehearse pre-demolition survey, sequencing and exclusion-zone control so a structure is brought down in the planned order rather than collapsing unexpectedly.

Tunnelling & Underground Construction

Train ground-support discipline, atmosphere monitoring and emergency egress for underground headings where escape is slow and conditions change fast.

Welding Fume & Occupational Health

Train welders and supervisors to control welding fume at source with extraction, ventilation and RPE before the long-term health damage is done.

Laser Safety

Drill beam control, interlock discipline and eye protection for industrial laser work so exposure to the beam and reflections is prevented before it reaches an eye.

Ground & Strata Control (Mining)

Train roof and rib support, strata inspection and warning-sign recognition so a worker spots a deteriorating roof before it falls.

Mine Gas & Ventilation

Drill gas testing, ventilation checks and response to methane or carbon-monoxide build-up in an underground mine.

Drilling Rig Floor Safety

Train safe pipe handling, red-zone discipline and tong and slip operation on a virtual drill floor before a roughneck works a live rig.

Cryogenic & LNG Safety

Rehearse cryogenic PPE, cold-burn and asphyxiation awareness and safe LNG handling around vessels, lines and transfer points.

Tanker Top & Loading Rack Safety

Train fall protection on the tanker top, static-bonding discipline and overfill control at a road or rail loading rack.

Hand-Arm Vibration (HAVS)

Train tool selection, grip discipline and exposure management so workers recognise and limit the vibration that causes irreversible hand-arm injury.

Working Near Water & Drowning Prevention

Rehearse edge discipline, buoyancy aid use and water rescue so workers on quaysides, banks and over-water structures survive a fall into water.

Bloodborne Pathogens & Biohazard

Train universal precautions, safe sharps handling and spill response so workers handle blood and biohazard exposure without infection.

Drum & IBC Handling

Rehearse safe movement, stacking and decanting of drums and IBCs so chemical containers are handled without spills, strains or incompatible mixing.

Spray Painting & Coating Safety

Train booth discipline, solvent and isocyanate control and ignition prevention so spray and coating work is done without overexposure or fire.

Outcomes that reach the boardroom

67%

improvement in emergency-response assessment scores after immersive drills.

40%

faster onboarding of new hires onto critical safety procedures.

78%

higher knowledge retention versus classroom-only training at 90 days.

100%

of competency checks logged and audit-ready, no scattered spreadsheets.

Illustrative figures — replaced with verified, cited numbers before launch.

What VR safety training actually is

VR safety training places a worker inside a true-to-life hazard environment and asks them to perform the correct procedure with their own hands. Instead of watching a slideshow about a permit-to-work or a lockout sequence, the operator walks the gantry, isolates the energy source, dons the respirator and responds to the fire — and every action is captured. The point is not novelty. The point is that competence is built by doing, and doing safely is exactly what a physical site cannot offer until something has already gone wrong.

DrillXR is built around that principle. Each scenario is an assessable simulation: physics-driven hazards behave the way they do in the real world, the procedure has a correct sequence, and the headset records what the trainee did, in what order, and how long it took. A near-miss in VR is a learning moment; the same near-miss on the shop floor is an incident report. Explore the full VR training catalogue to see how individual procedures are modelled end to end.

Who this is for

  • EHS and safety leaders who need defensible proof that the workforce can perform critical procedures, not just sign an attendance sheet.
  • Operations and plant heads who want shorter time-to-competence on new lines and shifts without halting production for drills.
  • L&D and training teams who need a repeatable, standardised programme that runs the same way in every plant, in every language.
How it works

How DrillXR’s assessable simulations work

Every DrillXR module follows the same competence loop: brief, perform, score, debrief, repeat. The trainee is briefed inside the headset, then steps into the scenario and carries out the procedure unaided. The system scores correct actions, flags unsafe ones, measures time-on-task and records the full attempt. Immediately afterwards the trainee sees exactly where they hesitated or skipped a step — and can re-run the drill until the procedure is second nature. Because the scoring is objective and identical for everyone, a pass in Pune means the same thing as a pass in Pithampur.

The library spans the procedures that high-hazard sites genuinely lose people and time to. Fire response and extinguisher selection, working at height and fall arrest, confined-space entry, electrical isolation and lockout-tagout, chemical handling and spill response, and powered material handling are all represented as full, configurable scenarios. The fire safety module and the forklift operation module are good examples of how a single procedure is broken down into assessable steps. Each scenario is configurable to your equipment, signage and site layout, and new modules are built to match the hazards specific to your industry.

Solo to team

From solo practice to coordinated drills

Individual competence is the foundation, but real emergencies are rarely solved by one person. Once operators are confident in their own procedures, DrillXR lets crews rehearse together in shared, live scenarios. An evacuation, a fire response or a gas leak becomes a team event with assigned roles — incident commander, first responder, floor marshal — and the system scores communication and handoffs, not just individual steps. This is the difference between knowing the procedure and executing it under pressure as a unit. See how multiplayer team drills turn a roomful of trained individuals into a coordinated response crew.

Because the same scenarios run single-player for practice and multiplayer for drills, there is no second tool to buy and no second programme to administer. The progression from onboarding to competence to coordinated readiness happens on one platform, and every step of it is captured as evidence.

The compliance backbone

A drill that leaves no record is a drill that never happened, as far as an auditor is concerned. DrillXR turns every attempt into structured evidence: scores, pass rates, time-on-task and certificates roll up per trainee, per role and per site into a single dashboard. When a regulator, customer or internal audit asks who is competent to do what, the answer is one report away rather than a scramble through paper registers. The full compliance platform shows how training records become defensible proof of competence.

For a side-by-side view of why immersive practice outperforms the classroom on retention and emergency performance, read our comparison of VR versus traditional safety training.

Hardware and Indian compliance

DrillXR runs on standalone headsets such as Meta Quest and Pico, as well as PC-VR for higher-fidelity scenarios, and deploys in kiosk mode so there is no per-user setup on the floor. A supervisor hands a worker a headset and the right module is already loaded — no laptops, no logins, no friction between shift and drill.

The programme is designed India-first. Scenarios and reporting map to the obligations Indian plants operate under, including the training and safety duties set out in the Factories Act, 1948, the relevant BIS standards for equipment and procedures, and the competence expectations of statutory safety audits. The result is training that does not just improve behaviour but produces the paper trail your obligations require. When you are ready, a structured pilot or a live walkthrough is the fastest way to see it on your own procedures.

Frequently asked

What is VR safety training?

VR safety training places workers inside realistic hazard scenarios in virtual reality, where they practise the correct procedure and are scored on it, building competence without real-world risk.

Is VR effective for safety training?

Immersive practice improves retention and emergency-response performance versus classroom-only methods, because trainees physically rehearse the procedure rather than just hearing about it.

Which industries is DrillXR built for?

High-hazard sectors including manufacturing, mining, oil & gas, construction, pharma, power, cement, steel, chemicals, warehousing, ports and automotive.

What hardware does it run on?

Standalone headsets such as Meta Quest and Pico, plus PC-VR, deployed in kiosk mode so there is no per-user setup on the floor.

See it in your facility

Prove competence, not attendance.

See a live drill, a team scenario and the compliance dashboard.